KNOCK DOWN CARTONER
KEY FEATURES
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NEMA 4X Stainless steel washdown construction throughout
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Product stack height sensing in the bucket with automatic reject for incorrect stack heights
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No product-no carton
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Combination overhead confiner-loader mechanism
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Allows entire cartoner to be extremely narrow footprint (44”)
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Ensures stack fit within carton while preventing pouches from sliding under loader with unique pusher/
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Powered lift mechanism for automatic height adjustment and access for maintenance or jam clearing
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Pivoting overhead carton rails to allow access
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Floating compression pucks allow for consistent sealing pressure and forgiveness for changeover settings or carton variations.
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Open flap detection with automatic reject
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Integrated carton laser printer
KEY FEATURES
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Cup orientation belts turn all cups so that the tab is correctly located before the timing screws.
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Timing screws maintain cup orientation and position on correct pitch
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3 axis gantry robot picks cups out of screws and progressively stacks 2 or 3 layers into article buckets
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Cartons erected into continuous motion flights
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Belts are utilized throughout the machine to eliminate the adverse effect of chain stretch.
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Overhead barrel-cam loader minimizes machine width
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Easily adjusts up for maintenance access
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Integrated sensing detects the product and ensures cartons are correctly formed before loading.
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Automatically rejects if cups are missing or the carton is missing
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Integrated laser printer for date code
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Carton cycle-stop flap closer
UNIVERSAL FEATURES
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Integrated controls (1 recipe for multiple unit operations)
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CAT 3 safety with locking guard doors
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Single-button start/stop
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Intuitive HMI with on-screen diagnostics and troubleshooting
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Electronic manual with photos and training information
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Machine documentation includes a 3D searchable PDF of the machine model
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OEM part numbers are provided for purchase parts.
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Open flap detection
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Low material sensing
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Aagard design principles
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No humans get hurt
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The machine cannot damage itself
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30-second recovery from 99% of machine stops
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All motions are as smooth and slow as reasonably possible
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Maintain control of product – don’t play catch and release
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